Archive: Feb 2020

Replace vs Repair: Circuit Board Repair Services

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Circuit Board Repair

Found in almost all electronics, printed circuit boards (PCBs) provide the basic technology that enables mobile devices, computers, and other electronics to function. They are generally built with layers of copper and non-conductive insulation material and provide a compact way to keep components safely insulated while connected to a power source. 

Circuit boards are becoming increasingly space-efficient and affordable, but it is vitally important to select the appropriate PCB for a given application to ensure that components remain safe and functional.

Different Types of Circuit Boards

Circuit boards come in a variety of designs, each appropriate for specific use cases. Some of the main designs include:

  • Single-sided. Best used in simple electronics, single-sided circuit boards have just one layer of base material coated in a layer of conductive metal. All of the circuits are located on one side.
  • Double-sided. One of the most commonly used types of PCB, double-sided circuit boards features circuits and conductive layers on both sides. 
  • Multilayer. Multilayer circuit boards are thicker than double- or single-sided boards. Their many layers provide extra power supply to the circuits and reduce electromagnetic interference.
  • Rigid. Frequently made out of materials like fiberglass, rigid circuit boards are inflexible and often found inside computer towers.
  • Flex. Flex circuit boards are made from flexible plastic, enabling them to fit into a wider variety of forms, including complex machinery such as satellites. These boards can twist without disrupting the circuits.
  • Rigid-flex. Rigid-flex circuit boards consist of a flex board joined to a rigid board. They can be customized to fit the needs of their intended application.

Known Circuit Board Issues

Due to their ubiquity, circuit board failures can cause huge problems. PCB failure often leads the entire electrical device to shut down. Circuit boards can encounter a number of common problems, such as:

  • They can be physically damaged if the device containing them is dropped or roughly handled.
  • Faulty components are also common—older boards are more likely to encounter component failures, as are boards that have been frequently overheated.
  • Environmental factors often lead to boards expanding and contracting, as well as corroding due to excessive moisture exposure.  

Circuit boards may encounter additional issues if not properly designed. For example, if there is not enough clearance between the copper and the edge of the circuit board, the copper may be exposed during trimming. This can lead to corrosion, shortening the lifespan of the board. Finding the right experts to repair circuit boards is vital to ensuring their longevity.

Can a Circuit Board Be Repaired?

While there are a wide variety of issues that circuit boards may encounter, it is often possible to fully repair the circuit board rather than simply replacing it. For over 40 years, our experts at Schneider Electric have been setting the standard for repairing industrial electronics. We offer a wide array of services, including scheduled maintenance programs, integrated manufacturing support services, and repairs and upgrades of our automation products. 

If a circuit board has become obsolete, we will design and fabricate replacement components that may otherwise be difficult to find. This option is often more affordable than replacing the entire board. 

Throughout everything we do, we are committed to providing innovative solutions and exceptional customer service that our customers can rely on.

Contact us today to request more information about our circuit board repair capabilities.

Your Guide to Servo Motors

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All About Servo Motors

Servo motors are self-contained electrical components often employed in closed-loop mechanical systems. Depending on the application, they help system operators maintain control over the speed and/or position of other systems parts.

Due to their critical function, servo motors require careful maintenance and repair to ensure they remain in optimal working order. At Schneider Electric, we provide a comprehensive range of servo motor repair, replacement, and remanufacturing services to help our customers sustain productivity levels and avoid costly downtime.

What Are Servo Motors?

Servo motors consist of a regular motor component integrated with a potentiometer and control circuit. When positioned in a mechanical system, they receive electrical signals—either analog or digital—that dictate how much they should move the attached components (usually shafts).

These components often find use in the industrial and commercial sectors in applications that require high-precision, high-accuracy control. Equipped with precise sensing and self-correcting capabilities, they are suitable for use in highly complex automation applications, such as assembly or material handling operations. Some of the most common industrial applications include:

  • Airplanes
  • Elevators
  • Food and beverage processing lines
  • In-line manufacturing systems
  • Robots

How Do Servo Motors Work?

The key components of a standard servo motor are as follows:

  • The motor
  • The potentiometer
  • The control circuit

In mechanical systems, the motor attaches to the desired system component, allowing it to change speed and position when prompted by the system operator or pre-programmed automation software. As the motor rotates the component, the potentiometer experiences a change in its resistance. This change is communicated to the control circuit, which determines how the motor should proceed in regard to speed and direction. 

Servo motors also use a signal wire to create proportional control. This signal wire can read if the equipment is near the desired position or not. Depending on the equipment’s location relative to its goal, it can initiate the following reactions:

Speeding up the equipment’s movement to reach the desired position faster

Slowing the equipment down as it nears the desired position

Disconnecting the power once the equipment is in the right place

Types of Servo Motors

Servo motors can be classified based on three factors:

  1. DC vs. AC. The speed of a servo motor depends on whether it features a DC or AC design. In DC servo motors, the speed relies solely on the supply voltage, while in AC servo motors, the speed is dependent on the number of magnetic poles and the voltage frequency. Due to their tolerance for higher currents, AC motors often find use in industrial applications, such as high-precision, high-repetition robotics, and manufacturing operations. DC servo motors are better suited for smaller, lower current applications,
  2. Type of commutation. These motors can have a brushed or brushless design. Brushed motors are typically available at a lower price point and have simpler operating requirements, while brushless motors offer greater reliability and efficiency and lower noise levels. DC motors can be brushed or brushless, while AC motors are generally brushless.
  3. Synchronous or asynchronous rotation of the rotor and field. This distinction generally applies only to AC motors. In synchronous motors, the rotor and magnetic field of the stator rotate at the same speed. In asynchronous motors, the rotor rotates slower than the magnetic field of the stator.

Servo Motor Repair Services at Schneider Electric

Servo motors have a variety of industrial and commercial applications. Their ability to handle complex tasks necessitates complex internal systems that need careful repair and maintenance. For customers that need assistance troubleshooting or repairing their servo motor systems, the team at Schneider Electric is here to help.

With over 40 years of industrial electronic repair experience, we have the knowledge and skills to repair, replace, and/or remanufacture a wide range of servo motors from many popular brands.

Contact our team today to discuss your servo motor problems and start working towards a solution.